Engineered Storage Racking

Durable industrial racking systems tailored for pallet storage, oversized materials, and customized bulk storage layouts. Engineered to adapt to unique load profiles while maximizing strength, access, and long-term performance.

Engineered pallet racking designed around how inventory moves.

Engineered pallet rack systems are custom-designed storage solutions built to specific warehouse needs, delivering direct access to every pallet while supporting high-throughput operations.

By integrating rack technologies such as selective pallet rack, pallet flow, push-back, or drive-in systems, they optimize space utilization, safety, and inventory flow in distribution and fulfillment environments. This approach improves pick speed, simplifies inventory management, and reduces handling errors across daily operations.

Warehouse Pallet Racking Systems
Rows of installed pallet rack in new facility in Charlotte NC

Structural racking that protects capital investment.

From an ROI standpoint, engineered pallet rack systems are designed around product size, load weight, and inventory movement patterns to maximize long-term efficiency.

Heavy-duty structural steel construction supports demanding loads while allowing systems to be configured for FIFO, LIFO, or hybrid storage strategies as needed. This flexibility enables warehouses to adapt layouts over time without replacing entire systems, protecting capital investment while maintaining predictable performance and operational control.

Engineered Rack System FAQ

An engineered pallet rack system is a custom-designed storage solution built to specific warehouse needs, optimizing space, efficiency, and safety by integrating various technologies like selective rack, drive-in, pallet flow, or push-back systems, often using structural steel for heavy-duty durability, to handle unique product sizes, weights, and inventory flow requirements.

 

  • Customization: Tailored to specific product dimensions (size, weight), inventory velocity, and operational goals, unlike off-the-shelf solutions.
  • Space Optimization: Maximizes cubic space and floor utilization by reducing aisle width or creating high-density storage.
  • Enhanced Efficiency: Improves throughput with configurations like pallet flow for First-In, First-Out (FIFO) or push-back for high density.
  • Increased Safety & Durability: Often built with heavy-duty structural components for greater impact resistance and stability, especially in drive-in or rack-supported structures.
  • Versatility: Can incorporate multiple technologies (e.g., converting static racks to dynamic flow) or form the support for entire buildings.
  • Selective Racking: Direct access to every pallet, optimized for fast-moving goods.
  • Drive-In/Drive-Thru Racks: High-density for bulk storage, ideal for similar products (Last-In, First-Out).
  • Pallet Flow Racks: Gravity-fed lanes for FIFO inventory rotation, excellent for dated products.
  • Push-Back Racks: Nested carts for high-density storage, loading and unloading from one aisle (LIFO).
  • Cantilever Racks: For long, bulky items like lumber or pipe, featuring arms for unobstructed access.
  • Upright Frames: The vertical supports that give your racking system its height.
  • Beams: Horizontal bars that hold up your pallets.
  • Wire Decking (optional): Provides a platform for non-palletized goods.
  • Row Spacers: Keeps the racks at a safe and consistent distance from one another.
  • Column Protectors: These add an extra layer of protection to prevent damage from forklifts.
  • Height & Depth: Adjust the rack height and depth to fit your products perfectly.
  • Weight Capacity: Choose beams and frames that can handle the specific weight of your pallets.
  • Aisle Width: Configure your system to work with standard forklifts, narrow aisle setups, or even automated retrieval systems.
  • Universal Compatibility: Whether you’re storing standard pallets or custom-sized ones, this system has you covered.
  • Flexible Design: Configure it to fit your unique space and storage needs—expand it as your business grows.
  • Heavy-Duty Materials: Built tough with steel beams and frames, engineered pallet racking is designed to last.
  • Easy Assembly: Designed for quick installation, meaning less downtime and quicker productivity.
  • Accessibility: You can easily access each pallet from the aisle without moving other products, making it great for first-in, first-out (FIFO) inventory management.

When it comes to engineering and design, AEC delivers precise and comprehensive solutions that meet every requirement of your project. Here’s what you can expect from us:

  • Concept Drawings: Initial designs that lay out your building’s floor plan, warehouse storage configurations, and pallet racking elevations to give you a clear vision of the project.
  • Detailed CAD Drawings: Precise and professional CAD drawings that provide exact specifications for the project.
  • Equipment Load Capacities: Calculations that ensure all equipment is capable of handling the required loads efficiently and safely.
  • Seismic Design: Structural designs that are compliant with seismic standards to protect your investment in areas prone to earthquakes.
  • Inventory Slotting Analysis: A thorough analysis to optimize product placement and improve warehouse efficiency.
  • Installation Drawings: Clear and detailed installation guides that ensure a smooth and efficient setup of your equipment and systems.

One Partner. Every Solution.

Full-service project management from concept to completion.

Experience the advantage of a single, trusted partner committed to your operational success.

Comprehensive services for automation and material handling projects.

Meet the people shaping the future of logistics.

Let’s solve your challenge.

For over 65 years, we’ve helped our clients solve complex challenges with smart, productivity-driven solutions in automation, material handling, and storage.

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