Successful Hytrol E24EZ Conveyor System Upgrade Completed in Charlotte Retail Warehouse
Advanced Equipment Company (AEC) completed a critical conveyor system upgrade for a retail warehouse in Charlotte, NC.
Charlie Williamson, a seasoned material handling specialist at AEC, led the two-day project, which involved removing 300 feet of outdated conveyor and installing 300 feet of Hytrol’s E24EZ zoned powered conveyor.
Industry: Retail warehousing and distribution in Charlotte, North Carolina.
Challenge: Replace outdated conveyor system while maintaining uninterrupted material flow in order to meet high consumer demand.
Solution: In one weekend, removed old conveyor system and installed new, high-performance zoned roller conveyor designed for retail warehousing.
Equipment: Hytrol 190-E24EZ 24-Volt Accumulation Zoned Roller Conveyor
Result: Increased efficiency, smoother product flow, and the scalability needed for future expansion with minimal disruption to retail operations.
Challenge: Overhaul conveyor system without disruption to retail operations.
AEC knows how vital it is for their customers to keep operations running smoothly, especially during peak operation. This project was completed in just one weekend, keeping downtime to an absolute minimum for a facility that relies on seamless material handling to meet customer demand.
Kicking off early Saturday morning, Charlie’s team jumped right in, dismantling 300 feet of the outdated conveyor system that was struggling to keep up with the product flow. By the end of the day, the old system was fully removed, clearing the way for Sunday’s installation of the new Hytrol E24EZ accumulation conveyor.
Solution: 300 feet of Accumulation Conveyor installed in one weekend.
The Hytrol E24EZ powered roller conveyor was specifically chosen for this project because of its ability to handle high-volume, fast-paced processes like those found in retail distribution centers.
With its series of 24V DC motors driving the rollers, it offers superior control and energy efficiency compared to traditional conveyors, making it an ideal solution for facilities that operate continuously and require flexibility in moving diverse product loads. Additionally, the E24EZ’s zero-pressure accumulation feature reduces the risk of product damage by ensuring that items move along the line without unnecessary collisions, an important factor when dealing with fragile or high-value goods.
Sunday’s work involved installing and testing the new system, and by the end of the day, the Hytrol E24EZ zoned roller conveyor was fully operational.
Result: Faster, more efficient system; scalable for future expansion.
By Monday morning, the system was ready to meet the high demand of the retailer’s busy workweek. Its modular design also ensures that the warehouse will have the ability to easily expand or reconfigure the system as their needs grow, making it a future-proof solution for their evolving operations.
Thanks to the expertise of Charlie Williamson and his team, the project was delivered on time and without disrupting the warehouse’s workflow. The successful installation of the Hytrol E24EZ conveyor system readily displays AEC’s commitment to providing state-of-the-art solutions that enhance efficiency and productivity for large retail operations.
Why Choose Advanced Equipment Company?
When you need cutting-edge material handling solutions, AEC delivers. We specialize in tackling complex challenges like outdated equipment, space limitations, and production inefficiencies.
If you’re seeking a trusted partner to elevate your operations, our team is ready to provide tailored solutions designed for your success. Contact us today to explore how we can transform your material handling processes.
Charlie Williamson, Special Accounts Engineer
Since 1988, Charlie Williamson has been a conveyor systems expert, with decades of experience in manufacturing processes, distribution centers, robotics, and packaging equipment integration.
His passion? Solving problems hands-on. Whether it’s boosting efficiency or streamlining a system, he takes pride in knowing that each business he helps is left better than before. If there’s a material handling challenge, Charlie’s expertise ensures it’s handled with precision and care, leaving a lasting impact on every project.
Written by AEC Sales Coordinator, Josh Hamrick.
